Custom Antenna Design & Engineering

Tailored RF Solutions from Concept to Production

At Sensor Systems, Inc., we provide full-spectrum custom antenna design services to support mission-critical aerospace and defense applications. Whether adapting a legacy platform, solving a complex co-site problem, or creating something entirely new, our in-house team delivers antennas that meet exacting requirements—electrical, mechanical, and environmental.

Why Choose Sensor Systems for Custom Antennas?

In-House Engineering

• Full RF/microwave design capability
• Antenna simulation (HFSS, CST, and others)
• Mechanical, thermal, and structural analysis
• Radome and mounting integration

Vertically Integrated Manufacturing

• In-house fabrication and machining
• Environmental testing and quality assurance
• AS9100-certified processes
• Rapid prototyping through full-rate production

End-to-End Support

• Electrical and radiation pattern tuning
• Platform-specific mounting or aerodynamic integration
• Documentation, test reports, and qualification packages
• FAA, DoD, and OEM specification alignment

Supported Design Types

• Monopole, dipole, patch, blade, and helix antennas
• Wideband and multi-band solutions
• Passive or active antennas (with LNAs, filters, switches)
• Conformal and embedded designs

Typical Applications

• Air-to-Ground & Air-to-Air Communications
• Navigation, GPS/GNSS, and Flight Tracking
• SATCOM & In-Flight Connectivity
• Manned and unmanned aircraft
• SATCOM, telemetry, and datalink systems
• Electronic warfare and spectrum dominance

Collaboration & Process

We work directly with engineering teams, primes, and government labs to co-develop antennas that exceed performance targets while meeting timeline and budget constraints.

Ready to start a design? Contact our team today.